Pumping challenging raw wastewater – Raw sewage lifting station Lünen Gahmen
Pumping challenging raw wastewater, case study Lünen-Gahmen pumping station, Lippeverband (Germany)
In order to pump heavily charged raw sewage reliably and safely, a lot of experience is required, which is incorporated into the development of centrifugal pumps, to achieve pumping without clogging. In recent years, the composition of wastewater has changed massively and the pumping of untreated raw wastewater has become more and more demanding. Pump hydraulics, which in the past have been used without problems and with satisfactory results, are increasingly reaching their limits. The Lünen-Gahmen pumping station was built in the 1970/80s due to mining subsidence in the area of the city of Lünen. The task of the pumping station was to lift the sewage from the existing combined sewer and to transport it to the sewage treatment plant.
The incoming polluted wastewater is transferred to an existing storm water tank. It’s held there, so that the solids can settle and be removed by a centrifugal pump. This creates flushing surges, which then have to be handled by the centrifugal pumps designed for very igh solids content. The two-channel impeller pumps used in the past, could no longer pump these loads of the current waste water with fiber and tear-proof textiles. As a result, they had to be repaired often with high manpower and repair expense.
Conversion to vertically mounted Turo® Vortex Pumps
In August 2012, the Sewage Association Lippeverband decided to replace the M2 pump, which has been operated for the most part since then. The Egger Turo® Vortex Pump with the special vortex impeller made of hardened cast iron was used. Egger recommended a dry mounted pump layout with an Eurodyn® hydrodynamic shaft seal. This choosen design is not only space-saving and low-maintenance, but also 100% dry-run safe!
The events meticulously documented by the operating personnel today show that the replacement brought the expected success. The still existing pump M1 is only operated sporadically today.
The replacement of the M2 by the T 71-150 V4 LB4B with 150 mm free passage ( 6”) could reduce the operating and repair costs to an absolute minimum from the end of 2012. There were no further blockages.
Legend: Störungen = pump faults
In the meantime, Egger has further adapted the pump design for the ever-increasing demands and is now in a position to offer a pump unit that is dry-run safe and is also suitable for four years of maintenance-free operation.
In extensive research and development work in the field of raw sewage pumping, Egger was able to develop an impeller specially designed to deal with wastwater with high fiber content, which normally creates clogging problems. In today’s Turo® raw sewage pumps, only the new TA wastewater impeller made of hardened cast iron is used, which can be operated for even fewer issues with clogging.